Metal letters cost more than acrylic, so it pays to get the details right. The wrong grade of stainless steel can show rust spots within a year near the sea, unlacquered brass darkens quickly outdoors, and cheap gold plating wears through where people touch it. This page explains which metal suits which job, the difference between 304 and 316 stainless steel, how brass and gold finishes age, how metal letters are made and lit, what they cost, and how to keep them looking new.
Metal letters: which metal suits your sign
Stainless steel suits most metal signs in Dubai because it's strong, doesn't rust when the right grade is used, and comes in brushed, mirror and coloured finishes. Brass gives a warmer, classic look but needs more care outdoors. Aluminium is lighter and cheaper for large letters, and mirror-gold acrylic gives a similar look at a fraction of the price indoors.
| Metal | Look | Outdoors in Dubai | Upkeep | Relative cost |
|---|---|---|---|---|
| Stainless steel 304 | Brushed or mirror silver | Covered or away from the sea | Low | Medium |
| Stainless steel 316 | Brushed or mirror silver | Coastal and exposed sites | Low, with regular washing | Medium to high |
| Stainless steel with PVD finish | Gold, rose gold, black, bronze | Good, if 316 base | Low | High |
| Solid brass | Warm gold, darkens with age | Needs lacquer or regular polishing | Medium to high | High |
| Aluminium, painted or anodised | Any colour, satin or metallic | Good | Low | Low to medium |
| Mirror-gold acrylic (not metal) | Looks like polished gold | Indoor only for long-term use | Scratches easily | Low |
Some quick guidance:
- Hotel, residential tower or villa near the sea: 316 stainless steel, brushed or with a PVD finish.
- Office or clinic reception: brushed or mirror stainless steel, or brass for a warmer look; 304 is fine indoors.
- Boutique, jeweller or salon: gold or rose gold PVD stainless steel, or polished brass.
- Large building letters above about 1 metre: fabricated stainless steel or painted aluminium, to keep the weight manageable.
- Budget gold look indoors: mirror-gold acrylic letters, covered on our acrylic letters page.
Designing a metal letter sign that reads well
Metal letters look expensive, but they can be surprisingly hard to read if the design ignores the wall behind them. A few points make a big difference:
- Contrast with the wall. Brushed stainless steel on light grey marble or white render can almost disappear. Brass and gold read well on dark stone, timber and dark paint; silver reads well on dark walls. If the wall colour is fixed, choose the metal to contrast with it, or add a backing panel.
- Shadow helps. Letters on stand-offs 10 to 25 mm from the wall cast a shadow that outlines them, which improves readability in daylight, especially for flat-cut letters.
- Choose fonts with some weight. Very thin fonts look elegant on screen but become hard to read in metal, especially mirror finishes that reflect their surroundings. A regular or medium weight usually works best.
- Think about the light. A west-facing wall in afternoon sun turns mirror letters into glare. Brushed and bead-blasted finishes are easier to read in direct sun.
- Mix metals carefully. A gold logo with brushed silver text can look great, but more than two finishes in one sign usually looks busy.



Stainless steel letters
Stainless steel letters are cut or fabricated from sheet steel, usually grade 304 for indoor use and 316 for outdoor and coastal sites, and finished brushed, mirror polished or coloured. They're the most common premium metal sign in Dubai because they look sharp, suit almost any brand, and last for many years with little care.
304 or 316: why the grade matters
Both grades are stainless, but 316 contains molybdenum, which makes it much more resistant to salt. A UK sign maker's advice is short: use 304 for interiors and covered areas, and 316 for exposed exterior signs, especially near the coast; "if you can smell the sea air, choose 316" (Sussex Signs). The Australian stainless steel industry association sets 316 as the minimum for marine environments within about 5 km of the surf (ASSDA).
In Dubai, that covers a lot of ground: the Marina, JBR, the Palm, Jumeirah, Umm Suqeim, Port Rashid, Deira and Bur Dubai near the Creek, and many new waterfront communities. For outdoor signs we default to 316, and use 304 only for interior signs and fully covered entrances away from the sea.
Finishes
- Brushed (satin). Fine parallel lines give a soft, matte silver that hides fingerprints and small scratches. The most practical finish for receptions and entrances.
- Mirror polished. A reflective, chrome-like surface for a luxury look. It shows fingerprints and scratches more, and reflects its surroundings, so it can be hard to read against a busy background.
- Bead-blasted. An even, non-reflective grey that looks modern and hides marks well.
- PVD coloured. Gold, rose gold, champagne, bronze or black, bonded onto the steel (see below).
- Powder-coated or painted. Any brand colour, with the strength of steel underneath.
A practical tip: a brushed finish reads better than mirror on most signs, because a mirror face reflects the sky, the street or the lights and can make letters disappear at certain angles. We often combine them, for example brushed faces with mirror returns.
Thickness
Flat-cut stainless steel letters are typically cut from 2 to 10 mm sheet, depending on size. Fabricated letters use thinner sheet for the face and sides, around 1 to 1.5 mm, formed into a hollow letter with a depth of 20 to 100 mm or more. Thicker isn't always better: a 10 mm solid letter of 600 mm height is very heavy, where a fabricated letter of the same size looks identical and weighs a fraction.
Building names and residential towers
Building and tower names are often stainless steel letters on the podium, the entrance canopy or a feature wall at the drop-off. These signs have to last as long as the building's finishes, so we treat them differently from a shop sign: 316 grade as standard, fabricated letters for anything above about 500 mm to keep the weight down, fixings designed with the facade contractor, and a finish chosen to match the building's other metalwork, such as balustrades, cladding trims and door furniture. For towers near the water, a PVD or electropolished finish on 316 steel resists staining best. Developers and facility managers should also plan for access: a sign at podium level can be washed from a ladder, but a name high on the facade needs a gondola or rope access.
Brass letters
Brass letters have a warm gold colour that suits heritage brands, hotels, law firms, restaurants and villa name signs. They're made from solid brass sheet, flat-cut or fabricated, and finished polished, brushed, lacquered or left to age naturally. The main thing to decide is how you want them to age.
Lacquered or living brass
Brass is an alloy of copper and zinc, and it darkens as it reacts with the air, turning from bright gold to brown and eventually green-brown outdoors. A UK engraver notes that a lacquer can delay tarnishing but won't stop it outdoors, and that the lacquer itself breaks down over time and then has to be stripped before the brass can be cleaned again (The Sign Maker).
That leaves two approaches:
- Lacquered brass keeps its bright colour for longer with occasional wiping. It suits indoor signs well. Outdoors in Dubai's sun, expect to re-lacquer every few years.
- Unlacquered (living) brass is left bare, either polished regularly to stay bright or allowed to darken to a rich, aged tone that many heritage and hospitality brands prefer. It needs no stripping, only polishing if you want the shine back.
Where brass works best
Brass is at its best indoors, in covered entrances and on villa walls where the owner is happy either to polish it or to let it age. On a busy, sunny exterior with no one to look after it, gold PVD stainless steel usually gives a more consistent result for longer.
Brass letters for name plates and small signs
Small brass letters, from about 25 mm high, are used for door name plates, apartment numbers, plaques and mailboxes. They can be flat-cut and pinned to a wall, fixed to a timber or stone plaque, or engraved into a brass plate. For villa and building names, see our house signs page.
Gold, rose gold and black finishes
Gold-coloured metal letters are made in three main ways: solid brass, stainless steel with a PVD coating, or metal with gold electroplating or paint. PVD on stainless steel is the most durable gold finish for signs, while plating and paint are cheaper but wear or fade sooner, especially where people touch them.
PVD coating
PVD (physical vapour deposition) bonds a very thin, very hard coloured layer onto the steel in a vacuum chamber. A US plating company explains that gold PVD is significantly harder and more scratch-resistant than gold plating, can be up to ten times thicker than standard plating, and resists corrosion well, and that the tone can be adjusted by changing the process gases (Bend Plating).
For signs, PVD gives:
- Colours: gold, champagne, rose gold, bronze, black and gunmetal, in brushed or mirror finishes.
- Consistent colour across every letter, because the sheets are coated before or after cutting under controlled conditions.
- Durability outdoors, especially on 316 stainless steel, with no polishing needed.
We supply gold, rose gold and black PVD stainless steel letters, and recommend them for most exterior gold signs in Dubai.
Electroplating and paint
- Gold electroplating deposits a thin layer of gold-coloured metal. It looks rich when new but is softer and thinner than PVD, and can wear through at edges and where people touch.
- Metallic gold paint or powder coat is the cheapest option and fine for large, high-mounted letters, but it looks flatter than real metal and fades over years in the sun.
- Gold mirror acrylic looks like polished gold from a distance and costs much less, but it's plastic and scratches easily. It's a good indoor choice; see our acrylic letters.
A useful test when comparing quotes: ask which process makes the gold colour, and what base metal it's on.
Aluminium and other metals
Aluminium letters are the practical choice for large metal signs, because aluminium weighs about a third as much as steel, doesn't rust, and takes paint and anodised finishes well. Other metals such as copper and weathering (corten) steel are used for special architectural looks.
- Aluminium. Flat-cut from sheet or fabricated from sheet and coil, then powder-coated in any colour or anodised for a metallic finish. It's the base of most channel letters, and it's ideal for building names and letters above about a metre high.
- Copper. A warm, reddish metal that darkens to brown and eventually green (verdigris). Used for architectural and heritage-style signs where that ageing is wanted.
- Corten (weathering) steel. Forms a stable rust-coloured surface, popular for garden walls and villa signs. It can stain the wall below with rust run-off, so it needs careful detailing.
- Mild steel. Cheap and strong, but it must be painted or galvanised and can rust if the coating is damaged. We avoid it for exposed signs in Dubai.
How metal letters are made
Metal letters are made in three main ways: flat-cut from a single sheet, fabricated as hollow letters from sheet and strip, or occasionally cast as solid pieces. Flat-cut letters are simpler and suit small and medium sizes; fabricated letters give depth and allow lighting.
| Construction | How it's made | Typical size | Depth | Lighting |
|---|---|---|---|---|
| Flat-cut | Laser or waterjet cut from 2–10 mm sheet | 25–600 mm | Sheet thickness | Non-lit, or lit by spotlights |
| Fabricated (built-up) | Face and sides welded or folded from 1–1.5 mm sheet | 150 mm to several metres | 20–100 mm+ | Halo, push-through, lit face |
| Solid or cast | Cast brass or bronze, or thick machined metal | Small to medium | Solid | Non-lit |
Flat-cut metal letters
Flat-cut letters are cut from sheet by laser or waterjet, then edges are cleaned and finished. They're crisp, accurate and suit logos with fine detail, down to small text. They're usually fixed on stand-offs or studs so they sit slightly off the wall and cast a shadow. For letters larger than about 500 to 600 mm, flat-cut metal gets heavy and can look thin from the side, so fabricated letters are better.
Fabricated (built-up) metal letters
Fabricated letters have a face cut from sheet and sides (returns) formed from strip, welded together and ground smooth so the joints disappear. Good fabrication is judged by the corners and welds: they should be invisible after finishing, with no ripples in the face. Fabricated letters can be any depth, and because they're hollow, they can hold LEDs.
Detail and minimum sizes
Laser-cut metal can hold fine detail, but there are limits. For flat-cut letters we keep strokes at least about 3 to 4 mm wide for strength; fabricated letters need wider strokes, around 15 to 20 mm, so the sides can be formed and welded. Very small text, such as a tagline under a logo, can be flat-cut while the main name is fabricated.
Checking quality when your letters arrive
Metal letters are hard to fix once they're on the wall, so it's worth checking a few things before installation, whoever makes them:
- Faces are flat. Look along the face at an angle. Ripples or dents show badly on mirror and brushed steel.
- Joints are invisible. On fabricated letters, the corners between face and sides should be ground smooth with no gaps, pits or discoloured weld lines.
- The grain runs the same way. On brushed letters, the brush lines should run in the same direction on every letter, usually horizontally or vertically across the whole word.
- The colour matches. PVD and brass should be the same tone on every letter. Mismatched batches are easy to spot once the letters sit side by side.
- Protective film is still on. Letters should arrive covered in film, which comes off only after installation.
- Fixings match the grade. Studs and stand-offs should be stainless steel of the same grade, or brass for brass letters.

Lighting metal letters
Metal letters can't be lit through their metal face, so they're lit in four other ways: halo lighting behind the letter, push-through acrylic, a lit acrylic face with metal sides, or external spotlights. Halo lighting is the most popular for premium metal signs.
- Halo (back-lit). The fabricated letter has a solid metal face and an open or clear back. LEDs inside face the wall, and the letters stand off it on spacers, so light glows around each letter. It's the classic look for stainless steel and brass signs at hotels, clinics and boutiques. See our halo-lit letters guide.
- Push-through acrylic. Letters are cut out of a metal panel, and thick acrylic letters push through from behind and glow. It looks crisp, and suits reception walls and pylon signs.
- Metal sides, lit acrylic face. Stainless steel or brass returns with an acrylic face lit from inside, often sold as stainless steel channel letters. It gives a metal look by day and bright letters at night.
- Spotlights or wall washers. Non-lit metal letters lit by small spotlights or a linear light above. Simple, and effective on brushed and mirror finishes, which catch the light.
For halo lighting, the wall matters as much as the letters: a smooth, matte wall gives a clean, even glow, while glossy surfaces show LED hot spots and heavy textures break the halo up.
Metal signs by the sea: Dubai's coast
Near the sea, even stainless steel can develop brown rust-coloured marks called tea staining. It's surface discolouration, not structural damage, but it makes a premium sign look neglected. The right grade, a smooth finish, matching fixings and regular washing prevent it.
The Australian Stainless Steel Development Association explains that tea staining is most common within about 5 km of the surf, can reach 20 km or more depending on wind and pollution, and is worse in sheltered spots that rain doesn't wash (ASSDA). Dubai has little rain to wash signs clean, so salt and dust stay on the surface unless someone washes them off.
What prevents it:
- Use 316 grade for any exterior stainless steel near the coast. ASSDA treats it as the minimum for marine environments.
- Choose a smooth finish. ASSDA strongly recommends a surface roughness below 0.5 µm Ra, and notes that mirror polish and electropolishing perform best. A fine brushed finish is fine; a coarse brushed finish holds salt.
- Run brushed grain vertically where possible, so water and dirt run off rather than collect.
- Match the fixings. Studs, screws and spacers should be the same grade as the letters, or rust from a cheap fixing will stain the sign (Sussex Signs).
- Wash it. ASSDA's rule of thumb is that stainless steel should be washed whenever the windows need washing. In Dubai, that's roughly monthly for coastal signs.
- Keep carbon steel dust away. Grinding or cutting ordinary steel nearby, for example during building works, leaves particles that rust on stainless steel. We protect signs during installation and advise covering them during nearby works.
Brass near the sea darkens faster and can develop green spots. If you want brass on a beachfront villa, plan on regular polishing or choose gold PVD stainless steel instead.
How much do metal letters cost in Dubai?
Metal letters are priced per letter or per logo, by height, metal, construction, finish and lighting. Flat-cut stainless steel is the most affordable metal option; fabricated brass or PVD letters with halo lighting are at the top. The ranges below are typical Dubai prices before VAT and are a guide only.
| Type | Guide price | Per |
|---|---|---|
| Flat-cut stainless steel, brushed, non-lit | AED 60–140 | letter, about 200 mm high |
| Fabricated stainless steel, brushed, non-lit | AED 220–420 | letter, about 400 mm high |
| Fabricated stainless steel, halo-lit | AED 320–600 | letter, about 400 mm high |
| Gold, rose gold or black PVD (add-on) | +25–40% | on stainless steel price |
| Solid brass, flat-cut, lacquered | AED 180–400 | letter, about 200 mm high |
| Painted aluminium, fabricated | AED 280–550 | letter, about 600 mm high |
| Typical reception logo, stainless steel, installed | AED 2,000–8,000 | complete sign |
What changes the price
- Metal and grade. 316 costs more than 304; brass costs more than stainless steel; aluminium costs less.
- Construction. Fabricated letters take far more labour than flat-cut: cutting, forming, welding and grinding every joint.
- Finish. Mirror polishing and PVD add cost; brushed is the standard.
- Size and detail. Larger letters use more metal; detailed logos take longer to cut and finish.
- Lighting. Halo lighting adds LEDs, drivers, stand-offs and wiring.
- Installation. Stone, glass, cladding and work at height need different fixings and access.
Ways to spend less
- Use brushed stainless steel rather than mirror or PVD for the main text, and add gold only to the logo.
- Make small text flat-cut and only the main name fabricated.
- Use painted aluminium for very large, high-mounted letters where people won't see the metal up close.
- Indoors, consider mirror-gold acrylic for a gold look at lower cost.
How to compare metal letter quotes
Two quotes for "stainless steel letters" can describe very different signs. Ask each supplier to confirm:
- Grade: 304 or 316, and the grade of the fixings.
- Construction: flat-cut or fabricated, sheet thickness and letter depth.
- Finish: brushed, mirror or PVD, and whether PVD is applied by a specialist coater.
- Lighting: LED and driver brands, and whether halo stand-offs are included.
- Installation: fixings, access equipment, permit and removal of any old sign.
- Warranty: on the finish, the fabrication and the lighting, separately.
The cheaper quote often turns out to be 304 grade, thinner sheet or a painted gold instead of PVD.
Fixing, care and cleaning
Metal letters are usually fixed with hidden threaded studs set into drilled holes, or on stand-offs that hold them away from the wall. Care is simple for stainless steel and PVD: regular washing with mild soap and water. Brass needs more attention, depending on whether it's lacquered.
Fixing
- Studs. Threaded rods welded or bonded to the back of each letter, set into holes in the wall with adhesive. A paper template makes spacing exact. This is the standard for stone, concrete, block and render.
- Stand-offs. Spacers that hold letters 10 to 50 mm off the wall, needed for halo lighting and effective for shadows on non-lit letters.
- Rails and backing plates. For cladding, glass and walls where the landlord doesn't want many holes.
- Weight. Metal letters are heavy. We check the wall and use fixings rated for the load, especially for large flat-cut letters or anything above a walkway.
Cleaning stainless steel and PVD
- Wash with mild soap and warm water, rinse and dry with a soft cloth, wiping along the grain.
- Avoid bleach, chlorine cleaners, wire wool and scouring pads, which can damage the surface or leave iron particles that rust.
- For fingerprints on mirror finishes, a stainless steel cleaner or a little glass cleaner on a microfibre cloth works well.
- PVD finishes are hard but not indestructible; avoid abrasive polishes, which can dull them.
Caring for brass
- Lacquered brass: wipe with a damp soft cloth only. Don't use metal polish, which damages the lacquer. When the lacquer starts to fail, have it stripped and re-lacquered.
- Unlacquered brass: polish with a brass polish when you want the shine back, rubbing gently because brass is soft. Or let it age evenly.
- Don't mix approaches: polishing part of a lacquered letter leaves patchy colour.
Common problems and fixes
- Brown spots on stainless steel. Usually tea staining or rust from steel dust. It can often be removed with a stainless steel cleaner or a professional passivation treatment, and then prevented with regular washing. If it comes back quickly, the grade or finish may be wrong for the location.
- Scratches on brushed steel. Light scratches can be blended by re-brushing along the grain with the right abrasive pad. Scratches on mirror finishes are much harder to remove on site.
- Scratches on PVD. PVD can't be touched up on site. A badly scratched letter needs refinishing or remaking, which is why we keep PVD at a height where people won't brush against it.
- Green or dark patches on brass. Signs of tarnish, often where water or cleaning products have pooled. Polishing restores unlacquered brass; lacquered brass needs stripping and re-lacquering.
- Loose letters. Usually failed adhesive in the stud holes or fixings into a weak surface. We refix with the right anchors and check the rest of the sign.
We offer maintenance visits for cleaning, polishing, re-lacquering and checking fixings and lighting.
How we make and install them
- Survey. We check the wall, the location's exposure to sun and sea, lighting and power, and viewing distances.
- Design and mockup. We recommend the metal, grade, construction, finish and lighting, and place a true-scale mockup on a photo of your wall with an itemised price.
- Samples. For finish-critical projects, we show brushed, mirror and PVD samples so you can see them in your own light.
- Fabrication. We cut the letters by laser or waterjet, form and weld fabricated letters, grind and finish every joint, apply PVD or lacquer, and fit LEDs for lit letters.
- Permits. For exterior shop and building signs, we prepare the drawings and handle approvals.
- Installation. We fix the letters with a template, connect lighting, clean and protect the finish, and give you care instructions.
Typical lead time is 5–8 working days for flat-cut letters and 8–12 working days for fabricated or PVD letters, after the design is approved.

